The Side Hustle Podcast with Fexingo: Part-Time Businesses, Passion Projects, and Extra Income · Episode 168 · August 23, 2026 · 12 min
How a Part-Time Puzzle Designer Earns 6000 Monthly
In this episode, Lucas and Luna explore the surprisingly lucrative world of custom puzzle design. They dive into the story of a former graphic designer who turned a passion for escape rooms into a side hustle earning $6,000 a month by creating bespoke jigsaw puzzles and tabletop games for corporate clients and niche enthusiasts. Along the way, they break down the business model, the skills required, the pricing strategies, and the marketing channels that make this niche work. Expect concrete numbers, practical tips, and a candid look at the challenges, from sourcing materials to managing seasonal demand. If you've ever wondered how to turn a creative hobby into a steady income stream, this episode is for you. Tune in for insights that could spark your own puzzle-driven side hustle. #PuzzleDesign #SideHustle #CustomPuzzles #CreativeBusiness #EscapeRooms #TabletopGames #FreelanceDesign #ExtraIncome #PartTimeBusiness #BusinessPodcast #FexingoBusiness #Entrepreneurship #NicheMarket #PrintOnDemand #EtsySellers #CorporateGifts #GameDesign #WorkLifeBalance Keep every episode free: buymeacoffee.com/fexingo
Transcript
Lucas: So Luna, I was digging through some niche freelance markets this week, and I stumbled on something that honestly surprised me: custom puzzle design. And not just jigsaw puzzles, but these really intricate, story-driven tabletop games and escape room style puzzles that people are paying serious money for. Luna: Wait, like designing actual physical puzzles? I thought that was a pretty saturated market with companies like Ravensburger and the big game publishers. Lucas: Right, the mass market is huge. But the side hustle I found is in the bespoke, made-to-order space. There's a woman named Priya Shah, a former graphic designer from Austin, who started designing custom puzzles on the side about two years ago. She now brings in around six thousand dollars a month, and it's still very much a part-time gig. Luna: Six thousand dollars a month? That's more than some full-time salaries. What exactly is she selling? Lucas: So it's not just one product. She does a few different things. The core is custom jigsaw puzzles for corporate clients — like a tech company that wants a branded puzzle for a client gift, or a startup that wants a puzzle for a team-building retreat. But she also designs escape room style puzzle boxes that she sells to event planners and even to individual enthusiasts who host game nights. Luna: So how does the pricing work? I imagine a custom puzzle isn't cheap to make. Lucas: That's the thing, the prices are surprisingly high. Her average commission is around four hundred to eight hundred dollars for a single custom puzzle, but she's had corporate orders go up to three thousand dollars for a limited run of, say, twenty branded puzzles. She uses a print-on-demand manufacturer for the jigsaw pieces, but her main cost is her time, which is mostly in the design and the storytelling. Luna: Storytelling? I don't get it. A jigsaw puzzle is just a picture, isn't it? Lucas: That's the distinction. Her puzzles aren't just a photo printed on cardboard. She designs a narrative around the image. For example, one corporate client wanted a puzzle that told the story of their company's founding. So she created a custom illustration with hidden easter eggs and references to their milestones. When you assemble it, you're literally uncovering their brand story. That's the value-add. Luna: Okay, that's genuinely creative. But where does the escape room angle come in? Lucas: She also designs 'puzzle boxes' — these are physical boxes with hidden compartments and mechanisms. You have to solve a series of puzzles to open them. They're used in escape rooms, but also as high-end gifts. She's sold them to a couple of boutique escape room companies and to a few wealthy clients who just want a unique centerpiece for their game room. Luna: So how did Priya get into this? Was it a deliberate business decision or did it just happen? Lucas: It started as a hobby, actually. She loved escape rooms, and she started designing her own puzzles for fun. She posted a few on Instagram, and a small escape room company reached out to her asking if she could design a custom puzzle for them. That first commission was only five hundred dollars, but it got her thinking about the potential. So she set up a simple website and started pitching more broadly. Luna: So she's essentially a freelancer, but in a niche that most people don't think about. What's the typical client like beyond escape rooms? Lucas: Her biggest client segment actually turned out to be corporate gifts. Companies are always looking for unique, memorable gifts for clients or employees, and a custom puzzle is a conversation piece. She's also done puzzles for weddings — like a custom puzzle as a guest favor. And she's done a few for schools and educational programs, but that's a smaller part. Luna: How is she finding these clients? I mean, it's not like there's a directory of companies looking for custom puzzles. Lucas: That's the interesting part. She's not spending a ton on ads. She's very active on Instagram and Pinterest, posting time-lapses of her designing and assembling puzzles. Those get a lot of engagement. She also runs a small Etsy shop for her more generic designs, which acts as a portfolio. But her main lead source is actually networking — she attends local business meetups, especially in the tech scene, and she's built relationships with event planners and marketing agencies who recommend her for corporate projects. Luna: So it's more about building relationships than having a huge online presence. That's refreshing. But I'm wondering, what's the actual time commitment? Is she working nights and weekends? Lucas: She says she averages about fifteen to twenty hours a week on this. Some weeks are heavier when she's on a deadline, but she's deliberately kept it part-time because she still works a full-time job as a senior designer at a marketing agency. That's actually a key point — she uses her day job skills, like illustration and project management, but she's also careful to not compete with her employer. She only takes on projects that don't overlap with her agency's clients. Luna: That's smart. And it also means she has a steady income while she builds this up. But what about the costs? Designing puzzles can't be free. Lucas: Her startup costs were pretty low, actually. She already had design software and a drawing tablet. Her the main recurring costs are the print-on-demand manufacturing, which is maybe twenty to thirty percent of her selling price, and her marketing, which is mostly her time on social media. She also has a small budget for attending events and printing business cards. So her margins are pretty healthy, probably around fifty to sixty percent after all costs. Luna: That's a solid margin. But I have to ask, what's the downside? There must be challenges. Lucas: Oh, definitely. The biggest challenge is the seasonal nature. Corporate gifting spikes around the holidays and at the end of the fiscal year, so she has feast or famine months. She's had months where she earns almost nothing and then a month where she earns twelve thousand dollars. She's had to learn to budget and to manage her pipeline so she's not overwhelmed in November and December. Luna: So it's not a steady six thousand every month. That's important to know. How does she handle that? Does she offer any retainer-type services? Lucas: She's actually started offering a 'puzzle subscription' for a few clients — like a quarterly custom puzzle for a company's team building or a monthly puzzle for a game night club. That gives her a more predictable baseline. It's a small part of her revenue, but it helps smooth out the peaks and valleys. Luna: That's a clever way to create recurring revenue. So for someone listening who might be interested in this, what's the first step? Is it just 'start posting puzzles on Instagram'? Lucas: I think the first step is to actually create a few sample puzzles, even if they're not perfect. Priya says her early puzzles were pretty rough, but they showed her style and her willingness to learn. Then she'd share them online and at local events. She also says it's important to niche down — don't try to be a general puzzle designer. Find a specific angle, like story-driven corporate gifts, or escape room puzzle boxes, and become the go-to for that. Luna: And what about the actual making? Is there a steep learning curve for the mechanical side, like the puzzle boxes? Lucas: That's a good question. The jigsaw puzzles are relatively straightforward once you design the artwork and work with a manufacturer. But the puzzle boxes require some woodworking and laser-cutting skills, or at least access to a maker space. Priya actually invested in a small laser cutter, which was her biggest expense, around two thousand dollars, but it allowed her to prototype the boxes herself. She then outsources the final production to a local workshop. Luna: So you can start without that big investment, but if you want to scale into the higher-end products, you need to invest. That makes sense. Lucas: Exactly. And it's a good example of how a side hustle can evolve. She started with just her design skills and a laptop, and now she has a laser cutter and a network of local craftsmen. But the core is still her creativity and her ability to tell a story through a puzzle. Luna: You know, this reminds me of something. We talk a lot on this show about finding a niche that's not overly saturated, and this seems like a perfect example. But I'm curious, what's the typical timeline from starting to earning a steady income? Lucas: Priya says it took her about six months to get her first few paying clients, and then another year to build up to a consistent pipeline. The first few months were mostly just building her portfolio and getting the word out. She also recommends not quitting your day job until you've had several months of consistent income, which she hasn't even done yet — she's still part-time. Luna: That's a good reality check. So, if someone wants to explore this, where should they start? Are there specific tools or resources you'd recommend? Lucas: For tools, she uses Adobe Illustrator for the artwork, and a program called PuzzleMaker for the jigsaw layout. For the puzzle boxes, she uses a maker space with laser cutters if you don't want to invest upfront. And for marketing, she recommends just starting to share your process on social media, especially on Pinterest, which has a strong craft hobbyist audience. Also, joining local maker groups or attending escape room conferences can be a goldmine for contacts. Luna: And what about pricing? How do you even know what to charge? Is there a standard formula? Lucas: Priya says she started by charging just enough to cover materials and an hourly rate of about thirty dollars, which was way too low. As she gained confidence, she moved to value-based pricing. Now she estimates the client's perceived value — like what a corporate gift is worth to them — and she prices accordingly. She also charges a design fee upfront, which helps cover her time even if the client doesn't go into production. Luna: That's a smart tip. So, any final thoughts on this side hustle? Would you recommend it to someone listening? Lucas: I think it's a great example of a creative side hustle that can be genuinely profitable, but it's not for everyone. You need to have strong design skills, an interest in puzzles or games, and the ability to market yourself. But if you do, the upside is real. And it's a niche where you can build a reputation and command premium prices. Luna: It's definitely one of the more unique side hustles we've covered. I'm almost tempted to try designing a puzzle myself, but I think I'll stick to solving them. Lucas: Ha, well, maybe that's the next episode: how to become a professional puzzle solver. But for now, if this conversation has sparked an idea for you, or if you've enjoyed our past episodes, you can support the show by buying me a coffee at buy me a coffee dot com slash fexingo. It really helps keep things going. Luna: Yeah, and every little bit goes a long way. Now, back to puzzles — one thing I want to ask is, what's the most unusual or complex puzzle Priya has ever designed? Lucas: She told me about a commission from a tech CEO who wanted a puzzle that also served as a lock for a safe containing a special gift for his wife. The puzzle had to be solved in a specific sequence to open the safe, and it was beautifully crafted with a custom wood inlay. That project took her about six weeks and she charged four thousand dollars for it. Luna: Wow, that's a whole other level. It's not just a puzzle; it's a functional art piece. That's the kind of project that must be incredibly rewarding. Lucas: Absolutely. And it shows that the potential is only limited by your imagination. Whether it's a simple branded puzzle for a client gift or a complex puzzle box for a special occasion, there's a market for creative, personalized puzzle experiences. Luna: Well, I'm genuinely impressed. Thanks for bringing this to our attention, Lucas. I think our listeners will find this really inspiring. Lucas: My pleasure. And if anyone has tried something like this, or has their own puzzle design story, we'd love to hear about it. Maybe we'll feature it in a future episode. Until then, happy puzzling.